Name: Ai 6" Turnkey Thin Film Distillation System ETL
SKU: TG-6
Availability: InStock

<h2>What Is Thin Film Distillation?</h2>
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Thin film distillation (also called wiped film distillation, wiped film evaporation, or molecular distillation under high vacuum conditions) is a continuous thermal separation technique in which feed material is introduced at the top of a heated vertical cylinder and distributed into a thin film by a rotating mechanical wiper system. The thin film provides a large evaporation surface area, improves heat and mass transfer, and minimizes the time the product remains exposed to heat. Volatile components evaporate from the film and condense in a separate condenser, while non-volatile residue is collected independently. Operating under vacuum lowers effective boiling temperatures and helps protect thermally sensitive compounds from degradation.
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<h2>What You Will Find</h2>
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<ul>
<li>Mechanically assisted film distribution systems designed for efficient evaporation and short residence times.</li>
<li>High-vacuum operation to support the separation of heat-sensitive and high-boiling compounds.</li>
<li>Glass and stainless steel system configurations suitable for research, process development, and production environments.</li>
<li>Integrated safety and control features designed for reliable operation and process monitoring.</li>
<li>Turnkey system options that simplify installation and deployment.</li>
</ul>
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<h2>How to Choose a Thin Film Distillation System</h2>
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Wiper system design
Wiper system design influences film formation, heat transfer efficiency, and overall process performance. Different blade and roller configurations may be available depending on feed characteristics, viscosity, and process requirements. Confirm the wiper design and material specifications of the selected system before purchase.
Vacuum level
Operating pressure is a critical factor in thin-film distillation performance. Lower pressures reduce effective boiling temperatures and help minimize thermal degradation. Confirm that the vacuum system is capable of achieving the pressure range required for the target separation.
Material of construction
Borosilicate glass systems provide process visibility and broad chemical resistance, while stainless steel systems offer enhanced mechanical durability and suitability for larger-scale operation. Verify compatibility between all wetted materials and the intended feed chemistry.
Feed viscosity
Thin film distillation is commonly used for materials ranging from low-viscosity liquids to highly viscous products. Feed properties may influence equipment configuration, operating conditions, and the need for feed preheating. Review manufacturer recommendations for the intended application.
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<h2>Specifications Context</h2>
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Key operating parameters for thin film distillation include residence time, vacuum level, condenser performance, and feed viscosity. Residence time should be minimized when processing thermally sensitive materials, while vacuum conditions must be appropriate for the desired separation. Condensation capacity should be sufficient to efficiently recover vaporized fractions under operating conditions. System performance depends on the proper balance of evaporation, condensation, and vacuum generation components.
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Scale your production with confidence&mdash;explore our glass and stainless steel thin film systems and <a href="https://mbpinc.net/contact-us">contact the MBP team</a> for a quote today.

Thin Film Distillation

Ai 6" Turnkey Thin Film Distillation System ETL Specifications

HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz

HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz

208-230V 50/60Hz Minichiller 600-H -20C To 100C Chiller/Heater OLED Display

Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz, with 1417F exhaust filter

Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power

Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz

Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump

TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump

DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)

10L receiving flask, glass with 2x cork rings

TG6 Standard Package

TS-6 SST Thin Film evaporator body with 2 cold traps & 2 gear pumps

10L Stainless Steel Receiving Flask and Lid

TS6 Standard Package

Across International 6-inch Stainless Steel Wiped/Thin Film System

Ts-6 Thin Film Distillation System Process

Ai 6"  Turnkey Thin Film Distillation System ETL

The Ai Glass and Stainless Steel Thin Film Distillation Systems offer efficient and precise continuous distillation with features like high precision rollers, durable construction, and transparent glass for easy monitoring. Both systems include pre-installed cooling/heating tubing, magnetic coupling motors for high vacuum, and heavy-duty frames with mobility. They are compatible with dry ice or cold finger chillers and come with safety features like auto-delay circuits for diffusion pump cooling. Installation within the contiguous 48 US states is included, and both systems are ETL certified. Ideal for rapid heating and cooling with minimal process residue.\n\n\n\n

Ai 6" Turnkey Thin Film Distillation System ETL

SKU : TG-6